PROJECT CROSS COUNTRY PIPELINE

Software Solution for monitoring & Controlling Cross Country Pipeline project covering various construction aspects like

  • Pipes inspection & receiving at the central store, Maintaining OSRD register (Over/short/Damaged/Rejected)
  • Pipe issuance to the project site
  • Material/Pipe transfer control from Store to Site & Vice versa
  • Pipe level progress monitoring – (Receiving, Stringing, Welding, NDT, Lowering, backfilling, pipe bending, etc.)
  • Joint level progress updation including –
  • fit-up, welding, NDT, PWHT, Hardness test, -Hydrotest, Cleaning/Gauging, Filling, Dewatering, Drying, etc.
  • Chainage wise progress,Section & Station level progress monitoring & reporting
  • Maintaining Pipe Book & Joint History etc.

Inputs

  • Pipe Tally sheet from pipe supplier
  • Alignment Sheet

Outputs

  • Pipe Book
  • Joint History Sheet
  • Progress reports
  • March charts & record documents etc.

Work Flow of PROCCPL

Scope

Scope of inputs

  • Import Alignment Sheets with details related to Pipes, coating and crossings.
  • Import Tally sheet Details

Alignment Sheet
Alignment Sheet containing details of

  • Pipes, Pipe material specification, pipe wall thickness,Type of coating on pipe & pipe – pipe welds.
  • Start Point & End point of Pipe thickness Change
  • Crossing details with reference chainage location,Type of Crossings like Underground piping / AboveGround Piping,Cable Crossing,Track,Electrical crossing etc.
  • Bend details like Bend angle,Cold/Hot bend,Type of bend (Horizontal/Vertical) & IP reference etc.

Tally Sheet
Pipe Tally Sheet contains details of pipe delivered from Pipe Supplier/manufacturer containing

  • Pipe Size & Wall thickness
  • Pipe material specification
  • Material Traceability information like Heat Number/Bundle reference
  • Pipe length
  • Pipe supplier name/reference code etc.

QUALITY CONTROL

  • Defining Weld Joints on Flow line & the connecting Pipe Tags along the project route
  • Joint sequencing along the project route
  • Welder qualification & maintaining welder master data with expiry dates
  • Maintaining WPS & Welding process masters
  • Performing Joint level Fitup
  • Welding of Joints & capturing welding details like
    – WPS,welding process,
    – Welding passes (ROOT / HOT / FILL / CAP)
    – Weld location ( ROW / TRENCH / TOP

Material Issue Voucher
Pipes are issued to Work site through MIV’s (Material Issue Voucher), where pipe count,pipe length,Store location are recorded & controlled.
Provision for transferring pipes from one storage location to other storage location is also controlled.