TRACE N TRACKING : EPC Asset Management

asset management
asset management
TRACE-N-TRACKING is an EPC Asset Management Product, which can help EPC companies to maintain the records of spools and erection components used for fabrication and erection of spools.
asset management
» Uses the best RFID, Bar-code readers integrated with the T-N-T mobile app.

» TNT mobile app synchronizes the material inventory to EPCPROMAN via its WIFI or Network connection.
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TRACE N TRACKING App is an EPC Asset Management solution, which can help EPC companies to maintain the records of spools and erection components used for fabrication and erection of spools. TRACE N TRACKING EPC Asset Management uses RFID, Bar-code & QR Code technologies with the best RFID, Bar-code readers integrated with the TRACE N TRACKING mobile app.

This TRACE N TRACKING mobile app synchronizes the material inventory to EPCPROMAN via its WIFI, Cellular Network connection. It can also store data locally on the mobile device when offline and sync it to EPCPROMAN as soon as the network is found.

Deploying RFID Tags on Spools

RFID-TAG-READER
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How TRACE-N-TRACKING works with SPOOLMAN

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How TRACE-N-TRACKING EPC Asset Management Works

  • Spool Tracking, Spool Search
  • Tracing and Tracking RFID Generate RFID Tag ID for each spool data
  • Attach the RFID Tag on the spool
  • Store the spool at desired laydown area
  • Go to laydown with hand held RFID Reader (Scan Range up to 4 to 15 meter)
  • Scan hard RFID tag applied on assets by RFID reader
  • Key-In location information
  • TRACE-N-TRACKING  Software will update that information of assets to a database system
  • Asset information can be found by login into the system
  • Repeat above process if asset gets relocated.

Deploying RFID Tags on Spools

RFID-TAG-READER
Play Video

How TRACE-N-TRACKING works with SPOOLMAN

output-onlinepngtools
Play Video

TRACE-N-TRACKING App is an EPC Asset Management solution, which can help EPC companies to maintain the records of spools and erection components used for fabrication and erection of spools. TRACE-N-TRACKING EPC Asset Management uses RFID, Bar-code & QR Code technologies with the best RFID, Bar-code readers integrated with the TRACE-N-TRACKING mobile app. This TRACE-N-TRACKING mobile app synchronizes the material inventory to EPCPROMAN via its WIFI, Cellular Network connection. It can also store data locally on the mobile device when offline and sync it to EPCPROMAN as soon as network is found. Epc software epc project managemnet software

  • Spool tracking & Spool search is done using Barcode scanning and RFID reader.
  • The benefit of spool tracking & spool search is to keep track of spools, material inventory.
  • For e.g. In a lay-down area N-number of spools are present and for a specific task we only need certain amount of spools so in that case with the help of RFID reader we have to enter the spool no & start the scanning process and eventually when we are near that spool will be getting an indication on the reader about the same.
  • For tracking and searching of spools & materials we have Spool tracking, Spool search, Material tracking, Filter tracker, Welder tracker.
  • tracing and search

    tracing and search
    tracing and search
    Spool search: - When you select a spool with RFID reader and start scanning and as soon as you are near that spool the meter (as shown above) starts rising indicating how close you are to that spool

    Show Map:- This map shows the distance between our live location and the current location of the spool on TNT mobile application.


  • FITUP creation a fit-up report is created.
  • FITUP inspection is done under the supervision of a supervisor and check whether the report created is valid or not
  • FITUP of joints is done in this phase.

  • Welding:-
    welding

  • Welding is an operation whereby two or more parts are united by means of heat or pressure or both.
  • In welding creation a welding report is created &in welding-updation any modifications related to created report is done.

  • NDT (Non-Destructive-Testing) :-
    	NDT (Non-Destructive-Testing)

  • It is a testing and analysis technique used to evaluate the properties of a material, component, for welding defects and discontinuities without causing damage to the original part.

  • RT(Radiographic testing):-
  • It uses radiation passed through a test piece to detect defects.

  • UT (Ultrasonic testing) :-
  • It entails the transmission of high frequency sound into a material to interact with features within the material that reflect.

  • MPT (Magnetic particle testing):-
  • This NDT process uses magnetic fields to find discontinuities at or near the surface of ferromagnetic materials.

  • DPT (Dye Penetrant testing ):-
  • Also known as Liquid penetrant inspection (LPI)is used to detect any surface-connected discontinuities such as cracks from fatigue and flaws in joints.

  • PWHT (Post weld heat treatment) :-
    	PWHT (Post weld heat treatment)

  • PWHT reduces or redistributes the residual stress introduced by the welding process with a technique that involves heating, soaking and cooling the weldment/machined surface to controlled temperatures.

  • HI(Hardness Inspection):-
    	HI(Hardness Inspection)

  • It is defined as the resistance to indentation, and it is determined by measuring the permanent depth of the indentation.

  • NDT Offering:-
    NDT Offering

  • Here we simply select the type of NDT (RT, UT, MPT, and DPT) that we want to offer the spool.

  • Spool NDT Clearance and Spool Clearance :-
    	Spool NDT Clearance and Spool Clearance

  • After offering NDT to the spools and completing the process here we clear the spool that has been offered NDT.
  • Here we clear the spool which is available to us after spool NDT clearance.

  • OGP (Outward Gate pass) :-
    	OGP (Outward Gate pass)

  • Modules such as Painting, Laydown, and Dispatch are present under outward gate pass.
  • It is a piping spool, material& construction management software at site useful for effective matching front analysis.
  • Report checklist generation along with monitoring of projects, status review, priority, updating and revision management.

  • 	ERMAN

    Fitup :-
    ERMAN-fitup

  • In fit-up creation a fit-up report is created &In fit-up inspection any modifications related to created report is done.
  • Fit-up of joints is done in this phase.

  • Welding :-
    ERMAN-welding

  • Welding is an operation whereby two or more parts are united by means of heat or pressure or both.
  • In welding creation a welding report is created &In welding updation any modifications related to created report is done.

  • NDT (Non-Destructive-Testing) :-
    ERMAN-NDT (Non-Destructive-Testing)

  • It is a testing technique used to evaluate the properties of a material,component, for welding defects and discontinuities without causing damage to the original part.

  • RT(Radiographic testing):-
  • It uses radiation passed through a test piece to detect defects.

  • UT (Ultrasonic testing):-
  • It entails the transmission of high frequency sound into a material to interact with features within the material that reflect.

  • MPT (Magnetic particle testing):-
  • This NDT process uses magnetic fields to find discontinuities at or near the surface of ferromagnetic materials.

  • DPT (Dye Penetrant testing ) :-
    ERMAN-DPT (Dye Penetrant testing )

  • Also known as Liquid penetrant inspection (LPI) is used to detect any surface-connected discontinuities such as cracks from fatigue and flaws in joints.

  • PWHT (Post weld heat treatment):-
  • PWHT reduces or redistributes the residual stress introduced by the welding process with a technique that involves heating, soaking and cooling the weldment/machined surface to controlled temperatures.

  • HI(Hardness inspection) :-
    ERMAN-HI(Hardness inspection)

  • It is defined as the resistance to indentation, and it is determined by measuring the permanent depth of the indentation.

  • Spool Lofting :-
  • Report of spools that are to be lofted and sent for erection is created under this module.

  • Spool Erection :-
  • Spools that are lofted will be erected at the erection site.
  • A report of spools that are erected at the site is created.
  • STOREMAN

  • It is a software for Store/Warehouse management of all plant construction materials received in Central store/site.It also takes care of all the site activities from material receipt till its issuance for construction.

  • DMR(Daily Material Report):card-header :-
  • Through this module the Store-In–charge can keep a track of material received against particular PO by Vendor
  • In DMR report he capture details like Vendor Name ,Invoice No, Vehicle No, Waybill No. That data contains Item Code list and it’s PO Quantity (Total Order Quantity).
  • Then Store-In-Charge generate DMR report by entering Invoice quantity, Received quantity,Acceptedquantity,Batch No ,Location, store no.
  • Invoice quantity is the quantity printed on Invoice Bill.
  • Received quantity is the quantity that is received on location by vendor.
  • Accepted quantity is the quantity that finally accepted by store-In-Charge.

  • MIV(Material Issue Voucher):-
  • The report which StoreIncharge create is MIV (Material Issue voucher).
  • StoreIncharge will select the MR report no and Issue the Quantity against the approved.

  • IMIR (Inword Material Inspection Report):-
  • It is in simple terms “Cross verify report after store-in-charge”.

  • ❖ Same Modules are present for IOS also.
    ITEMCODE BARCODE

  • For generating item barcode (pipe, elbow etc) this feature is used in STOREMAN( EPCPROMAN SUITE ) for barcode sticker printing.
  • SPOOL BARCODE

  • For generating spool barcode this feature is available in SPOOLMAN( EPCPROMAN SUITE ) ‘SPOOL TRACKING’ Module.
  • JOINT BARCODE

  • For generating Joint barcode this feature is available in SPOOLMAN( EPCPROMAN SUITE ) ‘WELDING’ Module.
  • Spool Barcode And Joint barcode is used for Progressing as well as Tracking location of all feature that is available in EPCPROMAN TNT Mobile application/ RFID Barcode.
  • Item Barcode is Used for Tracking Heat No during fit-up time.
  • Writing RFID UHF passive tags for particular spools this feature is available in SPOOLMAN (EPCPROMAN SUITE) in ‘SPOOL TRACKING’ Module.
  • RFID-read

  • RFID Tags are used for tracking of spool.
  • Can also be viewed in Google Maps for location viewing with respect to scan time and scan date as shown below

  • RFID-read and write


    RFID-read and write