EPC Asset Management solution

TRACK-N-TRACING

tnt

Introduction

TRACK N TRACING App is an EPC Asset Management solution, which can help EPC companies to maintain the records of inventory. In Oil and Gas industry spools and erection components used for fabrication and erection of spools. TRACK N TRACING EPC Asset Management uses RFID, Bar-code & QR Code technologies with the best RFID, Bar-code readers integrated with the TRACK N TRACING mobile app.

Process Automation Solution Using Barcodes and RFID technology on mobile apps through Online / Offline mode on the construction activity progress, manufacturing progress at vendor site and material dispatch and tracking along with asset search options.

This TRACK N TRACING mobile app synchronizes the material inventory to EPCPROMAN suite applications via the Wi-Fi, Cellular Network connection. It can also store data locally on the mobile device when offline and sync it to EPCPROMAN as soon as the network is found.

RFID-TAG-READER
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How Inventory Tracking Software Works

  • Spool Tracking, Spool Search
  • Tracking and Tracing RFID Generate RFID Tag ID for each spool data
  • Attach the RFID Tag on the spool
  • Store the spool at desired laydown area
  • Go to laydown with hand held RFID Reader (Scan Range up to 4 to 15 meter)
  • Scan hard RFID tag applied on assets by RFID reader
  • Key-In location information
  • TRACK-N-TRACING  Software will update that information of assets to a database system
  • Asset information can be found by login into the system
  • Repeat above process if asset gets relocated.

How does the process work?

Spool Tracking Spool Search

  • Spool tracking & Spool search is done using Barcode scanning and RFID reader.
  • The benefit of spool tracking & spool search is to keep track of spools, material inventory.
  • For e.g. In a lay-down area N-number of spools are present and for a specific task we only need certain amount of spools so in that case with the help of RFID reader we have to enter the spool no & start the scanning process and eventually when we are near that spool will be getting an indication on the reader about the same.
  • For tracking and searching of spools & materials we have Spool tracking, Spool search, Material tracking, Filter tracker, Welder tracker.
  • Spool search: –When you select a spool with RFID reader and start scanning and as soon as you are near that spool the meter (as shown above) starts rising indicating how close you are to that spool
    Show Map:-This map shows the distance between our live location and the current location of the spool on TNT mobile application.

SPOOLMAN

  • FITUP creation a fit-up report is created.
  • FITUP inspection is done under the supervision of a supervisor and checks whether the report created is valid or not
  • FITUP of joints is done in this phase

Welding

  • Welding is an operation whereby two or more parts are united by means of heat or pressure or both.
  • In welding creation a welding report is created &in welding-updation any modifications related to created report is done.

NDT (Non-Destructive-Testing)

  • It is a testing and analysis technique used to evaluate the properties of a material, component, for welding defects and discontinuities without causing damage to the original part.

 RT (Radiographic testing)

  • It uses radiation passed through a test piece to detect defects.

UT (Ultrasonic testing)

  • It entails the transmission of high frequency sound into a material to interact with features within the material that reflect.

MPT (Magnetic particle testing)

  • This NDT process uses magnetic fields to find discontinuities at or near the surface of ferromagnetic materials.

DPT (Dye Penetrant testing )

  • Also known as Liquid penetrant inspection (LPI)is used to detect any surface-connected discontinuities such as cracks from fatigue and flaws in joints.

PWHT (Post Weld Heat Treatment)

  • PWHT reduces or redistributes the residual stress introduced by the welding process with a technique that involves heating, soaking and cooling the weldment/machined surface to controlled temperatures.

HI (Hardness Inspection)

  • It is defined as the resistance to indentation, and it is determined by measuring the permanent depth of the indentation.

NDT Offering

  • Here we simply select the type of NDT (RT, UT, MPT, and DPT) that we want to offer the spool.

 Spool NDT Clearance and Spool Clearance

  • After offering NDT to the spools and completing the process here we clear the spool that has been offered NDT.
  • Here we clear the spool which is available to us after spool NDT clearance.

 OGP (Outward Gate pass)

  • Modules such as Painting, Laydown, and Dispatch are present under outward gate pass.

ERMAN

 

  • It is a piping spool, material& construction management software at site useful for effective matching front analysis.
  • Report checklist generation along with monitoring of projects, status review, priority, updating and revision management.

 

Fitup 

  • In fit-up creation a fit-up report is created &In fit-up inspection any modifications related to created report is done.
  • Fit-up of joints is done in this phase.

Welding 

  • Welding is an operation whereby two or more parts are united by means of heat or pressure or both.
  • In welding creation a welding report is created &In welding updation any modifications related to created report is done.

NDT (Non-Destructive-Testing)

  • It is a testing technique used to evaluate the properties of a material,component, for welding defects and discontinuities without causing damage to the original part.

RT(Radiographic testing)

It uses radiation passed through a test piece to detect defects.

UT (Ultrasonic testing)

It entails the transmission of high frequency sound into a material to interact with features within the material that reflect.

MPT (Magnetic particle testing)

This NDT process uses magnetic fields to find discontinuities at or near the surface of ferromagnetic materials.

DPT (Dye Penetrant testing )

Also known as Liquid penetrant inspection (LPI) is used to detect any surface-connected discontinuities such as cracks from fatigue and flaws in joints.

PWHT (Post weld heat treatment)

PWHT reduces or redistributes the residual stress introduced by the welding process with a technique that involves heating, soaking and cooling the weldment/machined surface to controlled temperatures.

HI(Hardness inspection)

  • It is defined as the resistance to indentation, and it is determined by measuring the permanent depth of the indentation.

Spool Lofting

  • Report of spools that are to be lofted and sent for erection is created under this module.

 Spool Erection

  • Spools that are lofted will be erected at the erection site.
  • A report of spools that are erected at the site is created.

Barcode printing software facility in EPCPROMAN

ITEMCODE BARCODE

  • For generating item barcode (pipe, elbow etc) this feature is used in STOREMAN (EPCPROMAN SUITE) for barcode sticker printing.

SPOOL BARCODE

  • For generating spool barcode this feature is available in SPOOLMAN (EPCPROMAN SUITE) ‘SPOOL TRACKING’ Module.

JOINT BARCODE

  • For generating Joint barcode this feature is available in SPOOLMAN( EPCPROMAN SUITE ) ‘WELDING’ Module.
  • Spool Barcode And Joint barcode is used for Progressing as well as Tracking location of all feature that is available in EPCPROMAN TNT Mobile application/ RFID Barcode.
  • Item Barcode is Used for Tracking Heat No during fit-up time.

RFID read/write software facility in EPCPROMAN

  • Writing RFID UHF passive tags for particular spools this feature is available in SPOOLMAN (EPCPROMAN SUITE) in ‘SPOOL TRACKING’ Module.
  • RFID Tags are used for tracking of the spool.
  • Can also be viewed in Google Maps for location viewing with respect to scan time and scan date as shown below

Manage Inventory by using Barcode rfid tracking. How RFID Asset Tracking System Work?

Track N Tracking using Barcode, RFID, Inventory tracking , Asset management , Mobile app for Material, Fabrication and Erection actibity of EPCPROMAN. Inventory Tracking using Barcode, RFID, Inventory tracking , Asset management , Mobile app for Material, Fabrication and Erection .An RFID asset tracking system uses electromagnetic fields to transmit data from an RFID tag to a reader.